Rainy Day Challenges

When the weather outside takes a turn for the worse, it often forces us to rethink our plans. Such was the case for the dedicated team working on the restoration of a grand chateau. The rain had confined them indoors, presenting them with the perfect opportunity to tackle some indoor projects. This rainy day turned into an opportunity to explore the intricate art of restoration.


Unveiling the Mold-Making Process

Inside the chateau, the team’s attention turned to mold-making. Terry, a member of the team, had meticulously prepared molds for the 400-bedroom suite. These molds were crucial for replicating delicate and ornate elements found throughout the chateau. The team had an assortment of materials at their disposal, including high-grade silicon and plaster of Paris. Their goal was to create molds that could capture the intricate details of the chateau’s historic architecture.


Innovative Techniques and Window Plans

With windows due to arrive soon, the team was preparing for their installation. Paula, an expert in her craft, was set to work on the windows next week. These windows would be painted and treated, ready to grace the chateau with their elegant presence. But before that, there was work to be done – the team needed to create molds for intricate wall panels that would adorn the 400-bedroom suite.


Crafting the Perfect Reproductions

The process began with the careful placement of each intricate piece on a bed of modeling clay. This would ensure that the silicon molds would capture every nook and cranny of the original pieces. Jonathan and Nick Ashley teamed up to create molds that would stand the test of time. As they worked, they discussed their strategy – enclosing the pieces in a modeling clay wall to prevent the silicon from seeping out.



The Art of Resin Casting

When faced with the challenge of fragile plaster molds breaking, the team turned to a different solution: resin casting. Craft resin, a flexible and non-toxic material, was selected as the medium of choice. Mixing equal parts of the resin’s components, the team achieved a bubble-free concoction that would retain the intricate details of the original pieces. This resin casting technique promised both durability and the ability to recreate delicate designs with precision.


Unveiling the Results

After the molds were set, it was time to unveil the results. Carefully extracting the molds, the team was met with a pleasant surprise. The resin had worked its magic, capturing the details flawlessly. The replicas were sturdy and flexible, a perfect combination for their intended purpose. The team couldn’t help but marvel at how well the process had turned out, especially considering the challenges they had overcome.


Taking a Closer Look

The team examined the resin reproductions, comparing them to their plaster counterparts. The difference was striking – the resin replicas were sturdy and reliable, while the plaster ones had proven delicate and brittle. The team was confident that the resin replicas would be more than suitable for their restoration project.


Looking Ahead

As the team continued to experiment and refine their techniques, they were excited about the prospects of resin casting. Their initial success had opened doors to new possibilities, and they were eager to create even more intricate pieces using this method. The journey of restoration was ongoing, and each step brought them closer to their goal of preserving the chateau’s historical beauty.



The restoration of a historical chateau was not just about replicating its former glory – it was a testament to the dedication and innovation required to preserve the past. Through rain and adversity, the team found creative solutions and embraced innovative techniques to ensure that the chateau’s intricate designs lived on. As they looked ahead to more projects, their commitment to the art of restoration remained unwavering.